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How to replace a hub battery?

Updated

How to replace a hub battery?

In order to replace the battery:

1. Unscrew the fastening screws from the SmartBracket attachment panel.

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2. Remove the hub from the attachment panel.

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3. Disconnect the power and Ethernet cables and remove the SIM card by pressing it, then turn off the hub by pressing the power button for 3 seconds.

4. Turn over the hub and place it on a folded up towel with the Ajax logo down so as not to scratch the enclosure when dismantling. Remove 4 screws with a cross screwdriver (PH1).

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5. Remove the hub lid holding its power and Ethernet connectors with your fingers. Put aside the lid with the Ajax logo.

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6. Unscrew the screws that fix the hub boards (11 pcs in older models, 10 pcs in new ones).

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7. Remove the boards from the hub enclosure lifting them evenly from both sides. The boards are interconnected and should be removed together.

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8. Disengage the boards and put aside the smaller one.

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9. Turn the big board to face the battery and disconnect its terminal from the board.

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10. Separate the battery from the board. The battery can be fixed using two methods: a tape (sticker) or a double-sided adhesive tape.

If the battery of your hub is fixed with tape (sticker), pull it up by applying slight effort.

If the battery is fixed with two strips of adhesive tape, use a plastic card:

  • Push through the first strip of the adhesive tape without applying excessive effort.

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  • Place a sheet of paper between the adhesive tape and the battery to prevent the battery from sticking to the board.

  • Repeat this procedure with the second strip of the adhesive tape.

  • Gently remove the residuals of the adhesive tape from the board.

11. Connect the terminal of the new battery to the hub board. Compatible rechargeable battery types are provided in the table.

Hub model

Battery type

Hub (2G) Jeweller

  • 2 Ah, 2-pin battery for Hub/Hub 2/ReX/ReX 2

  • 2 Ah, 3-pin battery for Hub/Hub 2/ReX/ReX 2

The hub manufactured after August 26, 2022, has a 3-pin battery. If the hub was manufactured earlier, the battery can be a 2-pin or 3-pin one. To find out the battery type, contact Ajax Technical Support or check it manually.

Hub (4G) Jeweller

3 Ah, 3-pin battery for Hub/Hub 2 Plus/Hub 2 (4G)

Hub 2 (2G) Jeweller

  • 2 Ah, 2-pin battery for Hub/Hub 2/ReX/ReX 2

  • 2 Ah, 3-pin battery for Hub/Hub 2/ReX/ReX 2

The hub manufactured after Octoebr 7, 2022, has a 3-pin battery. If the hub was manufactured earlier, the battery can be a 2-pin or 3-pin one. To find out the battery type, contact Ajax Technical Support or check it manually.

Hub 2 (4G) Jeweller

3 Ah, 3-pin battery for Hub/Hub 2 Plus/Hub 2 (4G)

Hub Plus Jeweller

2 Ah, 2-pin battery for Hub/Hub 2/ReX/ReX 2

Hub 2 Plus Jeweller

3 Ah, 3-pin battery for Hub/Hub 2 Plus/Hub 2 (4G)

12. Secure the new battery in the same place on the hub board using the bundled 3M tape with an adhesive backing without damage to the SIM card slot. If installed incorrectly, remove the battery from the board and reinstall it. Lay the battery cables as shown on the figure. Otherwise, cables may be pinched.

3-pin battery on the hub board

2-pin battery on the hub board

13. Connect the boards together using the connector.

14. Carefully (in order not to bend the antennas) install the boards in the hub enclosure aligning the Ethernet, SIM, and power connectors on the board with the corresponding openings in the enclosure.

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Make sure that the battery and its cables are not pinched. When installed correctly, the boards are tight on all supports and are not loose. While holding the boards with the hub’s back lid, turn the hub over. SIM card slot, power, and Ethernet connectors should fully enter the seats, and the power button should not sink in. Otherwise, remove the boards and reinstall them on the back lid.

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15. Secure the board inside the enclosure with screws.

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16. Cover the hub with a lid as shown on the figure, turn it over holding the hub on both sides, and fix the lid with screws.

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After replacing the battery, it is necessary to check the hub operation. Turn on the hub power supply and check the change of the battery charge status after 10 minutes using the mobile application.

ajax mobile

In case of malfunction it is recommended to contact the Ajax Systems Support or the place of purchase.